Products

Spotfix

Non-contact lubrication system for thread manufacturing
Spotfix is a non-contact lubrication system for thread manufacturing.

Spotfix allows lubricant to be applied precisely and accurately to core holes. In the production process, the contactless lubrication system enables threads to be milled, drilled, or formed automatically. Spotfix can be customized.

When threads are milled or drilled, an automated process increases safety and reduces costs. However, the lubricating effect of the machine's own cooling lubricant is often insufficient for drilling threads in high-alloy steels, for example. If thread milling is not an alternative, the program must be stopped to manually grease the core hole.

Spotfix supports automation. Clamped into a tool holder, the lubrication system applies cutting grease precisely and accurately to the core hole without interrupting the ongoing manufacturing process. Insufficient lubrication and over-lubrication are avoided, as is unnecessary contamination by the cooling lubricant.

Regardless of the spindle interface, Spotfix can be used in any standard chuck and provides reliable assistance in the unmanned, fully automatic production of threads. Spotfix is also suitable for lubrication during thread forming.

Areas of application

  • The icon describes the non-contact lubrication processing type.

    Non-contact lubrication

Milling an internal thread with Spotfix support

Thread milling involves the use of a rotating tool – the thread milling cutter.

  • First, a core hole with the appropriate diameter is pre-drilled.
  • Spotfix is inserted into the spindle and positioned in the core hole.
  • Spotfix applies cutting grease precisely and accurately to the desired position. For threads with larger diameters, grease can also be applied to several points in the core hole. To do this, the spindle is rotated by the desired angle.
  • The cutter then enters the workpiece and moves along a spiral path (helix).
  • The tool follows the profile of the desired thread. The milling cutter simultaneously rotates around its own axis and moves in a circular path around the center of the thread.
  • The depth of the thread is usually achieved in several passes to minimize tool wear.
  • The milling process produces chips, which are efficiently removed by the lubrication system.
  • The CNC control ensures high precision and repeatability.
  • After milling, the thread is checked and deburred if necessary.

Highlights

The contactless lubrication system for thread manufacturing from Pokolm.

  1. can be used in standard chucks
  2. quick filling thanks to replaceable cartridges
  3. optimized, even lubricant delivery

Features

  • 01

    Precise

     

    The required amount of lubricant is applied precisely and accurately to the core hole.

  • 02

    Automated

     

    No need to stop the program to manually lubricate core holes.

  • 03

    Economical

     

    Optimized, consistent lubricant delivery prevents insufficient lubrication or over-lubrication.

  • 04

    Safe

     

    Contactless manufacturing prevents contact with cooling lubricants.

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