Customer case study with Waveworx®, the specialist in rough machining of steel.
Waveworx® processes materials P
Processing task in 1.1191 (Ck45)
| Tool | 25 275 |
| dc (nominal diameter) | 25 mm | 0.98 inch |
| Overhang length | 240 mm | 9.5 |
| Indexable insert | 05 25 850 |
Technical data | metric sizes
| Vc (cutting speed) | 235 m/min |
| n (revoltions) | 3000 1/min |
| fz (feed per tooth) | 0,45 mm |
| Vf (feed rate) | 2700 mm/min |
| ap (depth of cut) | 3 mm |
| ae (width of cut) | 25 mm |
| Service life | 270 min |
| Machining volume | 202 cm3/min |
Technical data | imperial sizes
| SFM (surface feet per minute) | 771 feet/min |
| n (revoltions) | 3000 1/min |
| IPT (inches per tooth) | 0.0177 inch |
| IPM (inches per minute) | 106.3 inch/min |
| DOC (depth of cut) | 0.1181 inch |
| WOC (width of cut) | 0.9843 inch |
| Service life | 270 min |
| Machining volume | 79.5276 inch3/min |
Processing task in 1.7225 (42CrMo4)
| Tool | 16 275 |
| dc (nominal diameter) | 16 mm | 0.63 inch |
| Arbor | 20 670 | Morse taper |
| Overhang length | 80 mm | 3.15 inch |
| Indexable insert | 03 16 850 |
Technical data | metric sizes
| Vc (cutting speed) | 215 m/min |
| n (revoltions) | 4277 1/min |
| fz (feed per tooth) | 0,4 mm |
| Vf (feed rate) | 3424 mm/min |
| ap (depth of cut) | 3 mm |
| ae (width of cut) | 2 mm |
| Machining volume | 21 cm3/min |
Technical data | imperial sizes
| SFM (surface feet per minute) | 705.381 feet/min |
| n (revoltions) | 4277 1/min |
| IPT (inches per tooth) | 0.0158 inch |
| IPM (inches per minute) | 134.8031 inch/min |
| DOC (depth of cut) | 0.1181 inch |
| WOC (width of cut) | 0.0787 inch |
| Machining volume | 8.2677 inch3/min |